SWC integral forkhead crossed shaft universal coupling (JB5513-91)
¡öApplication scope£º
¡ñSWC series universal coupling mainly applies to steel rolling, lifting and transportation machinery and other heavy machinery. It connects transmission shaft system of two different axis .Its tactical diameter is 100¡«620©L, transmission rated torque is 1.25¡«1000kN¡¤m, the axis folded angle is 15¡ã¡«25¡ã.
¡öStructure features£º
¡ñReasonable structure, safe and reliable operation. Using the integral forkhead, which
can eliminate the weak point of bolt holddown on the bearing lid and fully avoid the
malignant damage events of bolt loosening or rupture. The service life is increased by 30-50% than other couplings.
¡ñHigh load capacity
¡ñHigh transmission efficiency£¬which reaches to 98.7£¥¡«99.9£¥£¬obviously used in big
power transmission and can reduce the power consumption 5£¥¡«15£¥.
¡ñStable transmission£¬low noise£¬usually the noise is 30¡«40dB(A).
¡öForms£º
¡ñSWC universal coupling is divided into BH¡¢BF¡¢DH¡¢CH¡¢WH¡¢WF¡¢and WD seven forms.
¡öSelection of universal coupling:
¡ñThis universal coupling consists of two universal joints and one intermediate shaft.
In order to make the speed of both drive and driven shaft equal, i.e.¦Ø1=¦Ø2, there
will be following three conditions:
¢ÙThe node dip angle of intermediate shaft and drive¡¢driven end are equal.
i.e. ¦Â1=¦Â2.
¢ÚBoth forkheads of intermediate shaft are in the same phase.
¢ÛThe center line of drive¡¢driven shaft and intermediate shaft are in the same plane.
¡ñThe installation form of universal coupling is according to mutual location of its axis. Usually are Z type (two parallel axis) and W type (two crossing axis).
¡ñThe universal coupling should be selected according to load character, computed torque ,bearing life and working speed.
¡ñComputed torque is confirmed by following methods:
Tc=KT
T=9550 PW/n T=7020 PW/n
T¡ªtheory torque£¬N¡¤m£» Tc¡ªcomputed torque£¬N¡¤m£»
Pw¡ªdrive power£¬kW£» PN¡ªdrive power£¬horse power£»
n¡ªworking speed£¬r/min£» k¡ªworking condition coefficient£¬as follows:
working condition coefficient K
|
load character |
name of equipment |
K |
|
load character |
name of equipment |
K |
|
|
light impact load |
generator
centrifugal pump
fanner
woodworking machine
belt conveyor
paper machine |
1.1¡«1.3 |
heavy impact load |
compressor(single cylinder)
piston pump(single piston)
mixer
press
straightener
crane main drive
ball mill |
2¡«3 |
|
|
|
|
|
|
|
medium impact load |
compressor(multi cylinders)
piston pump(multi pistons)
jobbing mill
continuous wire mill
transport machinery main drive |
1.3¡«1.8 |
|
|
extra-heavy
impact
load |
crane auxiliary drive
crusher
invertible working roller
coiler
scale breaker
blooming mill |
3¡«5 |
|
|
|
|
|
Heavy impact
load |
ship drive
conveyor roller
continuous tube mill
continuous working roller
medium steel mill |
2¡«3 |
|
|
|
extra-heavy
impact
load |
frame roller
thick plate shearing machine |
6¡«15 |
|
SWC BH (standard stretching welding)integral forkhead crossed shaft universal coupling (JB5513-91)
¡öMarked expample£º
¡ñSWC315 BH standard stretching welding universal coupling£¬(length) L=2500©L
SWC315 BHx2500 coupling JB5531-91
|
model |
tactical
diameter
D
(©L) |
Rated
torque
Tn
(kN¡¤m) |
fatique
torque
Tt
(kN¡¤m) |
axis
folded
angle
¦Â
(¡ã) |
flex-ible
Qty
Ls
(©L) |
dimentions(mm) |
rotary
inertia
(kg¡¤©O) |
weight
(kg) |
|
Lmin |
D1
(jsll) |
D2
(H7) |
D3 |
Lm |
n-d |
k |
f |
B(h9) |
g |
Lmin |
increase
100mm |
Lmin |
increase
100mm |
|
SWC100BH |
100 |
1.25 |
0.63 |
¡Ü25 |
55 |
390 |
84 |
57 |
60 |
55 |
6-9 |
7 |
2.5 |
¡ª |
¡ª |
0.0044 |
0.00019 |
6.1 |
0.35 |
|
SWC120BH |
120 |
2.5 |
1.25 |
¡Ü25 |
80 |
485 |
102 |
75 |
70 |
65 |
8-11 |
8 |
2.5 |
¡ª |
¡ª |
0.0109 |
0.00044 |
10.8 |
0.55 |
|
SWC150BH |
150 |
5 |
2.5 |
¡Ü25 |
80 |
590 |
130 |
90 |
89 |
80 |
8-13 |
10 |
3.0 |
¡ª |
¡ª |
0.0423 |
0.00157 |
24.5 |
0.85 |
|
SWC180BH |
180 |
12.5 |
6.3 |
¡Ü25 |
100 |
810 |
155 |
105 |
114 |
110 |
8-17 |
17 |
5.0 |
¡ª |
¡ª |
0.1750 |
0.0070 |
70 |
2.8 |
|
SWC225BH |
225 |
40 |
20 |
¡Ü15 |
140 |
920 |
196 |
135 |
152 |
120 |
8-17 |
20 |
5.0 |
32 |
9.0 |
0.5380 |
0.0234 |
122 |
4.9 |
|
SWC250BH |
250 |
63 |
31.5 |
¡Ü15 |
140 |
1035 |
218 |
150 |
168 |
140 |
8-19 |
25 |
6.0 |
40 |
12.5 |
0.9660 |
0.0277 |
172 |
5.3 |
|
SWC285BH |
285 |
90 |
45 |
¡Ü15 |
140 |
1190 |
245 |
170 |
194 |
160 |
8-21 |
27 |
7.0 |
40 |
15.0 |
2.0110 |
0.0510 |
263 |
6.3 |
|
SWC315BH |
315 |
125 |
63 |
¡Ü15 |
140 |
1315 |
280 |
185 |
219 |
180 |
10-23 |
32 |
8.0 |
40 |
15.0 |
3.6050 |
0.0795 |
382 |
8.0 |
|
SWC350BH |
350 |
180 |
90 |
¡Ü15 |
150 |
1410 |
310 |
210 |
267 |
194 |
10-23 |
35 |
8.0 |
50 |
16.0 |
7.0530 |
0.2219 |
582 |
15.0 |
|
SWC390BH |
390 |
250 |
125 |
¡Ü15 |
170 |
1590 |
345 |
235 |
267 |
215 |
10-25 |
40 |
8.0 |
70 |
18.0 |
12.164 |
0.2219 |
738 |
15.0 |
|
SWC440BH |
440 |
355 |
180 |
¡Ü15 |
190 |
1875 |
390 |
255 |
325 |
260 |
16-28 |
42 |
10.0 |
80 |
20.0 |
21.420 |
0.4744 |
1190 |
21.7 |
|
SWC490BH |
490 |
500 |
250 |
¡Ü15 |
190 |
1985 |
435 |
275 |
325 |
270 |
16-31 |
47 |
12.0 |
90 |
22.5 |
32.860 |
0.4744 |
1452 |
21.7 |
|
SWC550BH |
550 |
710 |
355 |
¡Ü15 |
240 |
2300 |
492 |
320 |
426 |
305 |
16-31 |
50 |
12.0 |
100 |
22.5 |
68.920 |
1.3570 |
2380 |
34 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
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Notes£º¢ÙTf¡ªIn condition of alternating load, it is according to fatique torque.
¢ÚLmin¡ªThe minimum length after shortening.
¢ÛL¡ªLength of installation is confirmed according to request.
